Monofilament mesh is the product you will note in nearly all screen printing shops immediately. Because the term mono would infer, this mesh is composed of single polyester threads woven collectively.
The totally different coustic mesh numbers are decided by mesh rely. This is the number of threads per inch in your mesh fabric. Lower mesh counts (fewer threads per inch) interprets to extra ink lay down. So, an 86 mesh will lay down extra ink than a 305 mesh. Different inks, totally different substrates, our graphic, the color of our garment, all impression the mesh depend we use.
The best Mesh for the precise Job
The mesh you select will depend on 1.) the ink you choose to make use of, 2.) the garment you plan to print, and 3.) the graphic occurring that garment.Below are some primary suggestions primarily based on inks and pictures:
– 30 Mesh: Glitter or Crystallina
– 60 Mesh: Athletic Print (football jerseys for instance)
– 86 Mesh: Heavy Ink on Dark Garments, Puff Ink, Plastisol Transfers
– 110 Mesh: Underbase for Heavy Block Letters or Artwork
– 156 Mesh: General Prints on Light Garments
– 196 Mesh: Multi-color Prints on Light Garments, Jackets
– 230 Mesh: Underbase for Simulated Process, Suede Ink
– 305 Mesh: Process Inks for Light Garments, Simulated Process Overprints
Don’t let the listing overwhelm you. In the common screen printing shop, you will have perhaps five completely different mesh counts on hand, depending on the markets during which you sell.
Numbers May Not MatchThe numbers you see above are frequent within the trade, but you would possibly very effectively see numbers which can be slightly completely different. For instance, your provider would possibly tell you they promote 158 mesh, and never 156. So long as you’re very close, it’s all the same.
The explanation for the close-however-different numbers is in the fact that mesh is manufactured in Europe and Asia. Since these products are made outdoors the U.S., they’re measured in metric numbers and not inches. If you have any issues regarding in which and how to use screen printing mesh (simply click the next website page), you can make contact with us at the web-page. When the mesh is imported, the numbers are recalculated and the product relabeled. So, some numbers will be off by a one or two, however the merchandise are nearly the identical.
The Halftone/Mesh Formulas
Halftone dots are used to either supply the notion of a shade of the colour you’re printing, or to blend colors in course of printing or simulated course of printing. Since we are printing small dots, we must use the correct mesh rely that will hold these dots and allow us to print them. Here’s how we determine each the mesh and Screen printing mesh the halftone dots we can hold and print.
Let’s start with the halftone dot. To determine the correct mesh to use with a particular dot, we multiply by 4.5.
Dot Size x 4.5 = Mesh Count
For example, let’s say we have now artwork with 35 LPI (strains per inch) dots:
35 LPI x 4.5 = 157.5 Mesh Count
Your mesh must be at the very least 157.5 or larger to hold you 35 LPI halftone dots. 156 mesh is close enough. In actual fact, some instructors will tell you to use 4 moderately than 4.5 as your multiplier, so there’s some wiggle room when doing this calculation.
Now, let’s assume we’ve got a restricted number of screens out there, and for this job right this moment the very best mesh rely we have now readily available is a 196. We are able to reverse our components and divide mesh depend by 4.5 to find out the utmost dot size we can hold and print on this screen.
Mesh Count / 4.5 = LPI
As one other example:
196 Mesh Count / 4.5 = 43.5 LPI
The smallest dot we can print on our 196 mesh can be approximately 43.4 LPI.
Using the right mesh is half the battle in screen printing. On the subject of printing halftone dots, proper mesh can be 90% of our manufacturing floor battle.
